Will pallet flow work in our older Canton plant with low ceilings?

Often, but slope uses vertical room. In a 14 to 24 foot building you may lose a level compared with selective rack. We draw both options so you can compare positions and pick speed.

Our Canton shop mixes heavy machinery parts and light building supplies. Can one lane handle both?

Not well. Pitch and brake settings depend on weight, so very different loads should run in separate lanes tuned to each weight range.

Should we choose pallet flow or pushback near US-30?

Choose pallet flow when rotation matters and you can run a load aisle and a pick aisle. Choose pushback when products are stable, pallets per SKU are few and you have only one aisle.

Can flow lanes go into our existing rack in Canton?

Sometimes. We check frame capacity, beam size and clear height during the survey and tell you whether a retrofit makes sense or new frames are needed.

Pallet Flow Rack system inside a Ohio warehouse

Canton, Ohio

Pallet Flow Rack in Canton, OH

Name: Cleveland Pallet Rack
Address: 11811 Shaker Blvd., Cleveland, OH, 44120, US
Telephone: (216) 434-6607
Price range: $$

Pallet flow rack in Canton earns its floor space when the same pallet goes in and comes out dozens of times a week. Loads enter at the high end of a sloped lane, roll on gravity rollers to the low end, and the oldest pallet is always the next one picked.

That first-in, first-out pattern is the whole point. If your inventory has dates, lot numbers or a shelf life, the lane rotates stock for you without anyone reshuffling it.

(216) 434-6607

Designing Pallet Flow Rack Lanes for Canton Warehouses

Lane depth comes from your numbers. We look at how many pallets of each SKU you hold and how fast they turn, then size lanes so a SKU does not sit half-empty in a deep lane for weeks.

Pallet condition matters more here than in selective rack. Broken bottom boards, protruding nails and mixed pallet types can stall a lane. We review the pallets you actually receive and recommend a standard pallet, or slip sheets on a captive pallet, where needed.

Pushback is the usual alternative. It stores deep from one aisle and runs last-in, first-out, which suits stable products with few pallets per SKU. If your stock needs strict rotation and you can spare a second aisle, pallet flow racking is the better tool.

Retrofit work is common in Canton. We can add flow lanes inside an existing rack run if the frames, beams and building height allow it, and we confirm that during the survey rather than at install.

Installation is handled by experienced crews we schedule and manage. They set pitch, test each lane with loaded pallets and adjust brakes before your team takes over.

Compare other Canton storage options before deciding:

Canton service area Pallet flow rack overview Canton pushback rack Canton carton flow rack

Date-coded or lot-controlled pallets

High-volume SKUs with steady turns

Separate loading and picking aisles

Building supplies and machinery parts on standard pallets

Call (216) 434-6607

How Pallet Flow Racking Moves Each Load

Every part of a lane controls speed, spacing or stopping. Get one wrong and pallets jam or slam.

Roller beds and pitch

Full-width or skate-wheel rollers sit on a slight decline. Pitch is set to pallet weight so light and heavy loads both start moving without racing.

Speed controllers

Brake rollers placed along the lane hold each pallet to a steady pace. Longer lanes need more of them than short ones.

Pallet separators

At the pick face, a separator holds back the pallet behind the one being removed, so the forklift lifts one load without pressure from the next.

Entry and exit guides

Guides at the load end center each pallet; exit stops at the pick end catch it and keep the face square for the operator.

Where Gravity Flow Rack Fits a Canton Operation

Machinery supply houses and metal fabrication shops along US-30 and I-77 usually carry a handful of very fast parts next to hundreds of slow ones. The fast group belongs in flow lanes; the slow group stays in selective rack where every pallet is reachable.

Building supplies are another common fit. Bagged, palletized product that ships in steady volume suits a lane five or six pallets deep, loaded from a replenishment aisle and picked from a separate pick aisle.

We work as a division of Warehouse Equipment & Supplies Co., in the business of supplying and installing rack since 1997. Most of what we design here starts with a walk of your building, not a catalog page.

Free warehouse consultation

CAD layout with position counts

Installation by experienced crews we schedule and manage

Pallet flow rack lanes with gravity rollers installed

Flow racking system loaded with pallets at the pick face

Older Canton Plants and Lane Planning

Much of the Canton manufacturing corridor sits in older factory buildings with 14 to 24 foot clear heights, tight column spacing and crane bays. Pallet flow lanes need slope, so every level uses some vertical room for pitch. In a lower building that can cost a level, and we show that tradeoff on the drawing before you commit. Newer space near the I-77 interchanges and the Akron-Canton Airport area gives more height to work with.

metal fabrication

machinery supply